1.Lead the conceptualization detailed design of non-standard automation equipment assembly lines specific to wire harness connectors.
2.Develop document assembly processes, which include process flow diagrams, operating procedures (SOP), spare parts lists, preventative maintenance plans.
3. Formulate process step cycle times, efficiencies, yields, line balance analysis; perform Design fManufacturability (DFM) reviews to optimize designs.
4. Prepare equipment specifications, BOMs, technical documentation; manage supplier communication, FAT/SAT, acceptance testing fexternally sourced equipment.
5.Perform PFMEA analysis utilize quality tools (DOE, CPK, MSA) to identify critical process parameters optimize production yield.
6.Prepare cost estimates justifications fcapital expenditure (CAPEX) on automation equipment.
7. Initiate lead QRQC workshops to analyze quality anomalies, reduce scrap rates, lower customer PPM levels.
8. Support production trials (Trial Run) continuous improvement activities on the assembly line.
9. Coach support technicians in troubleshooting complex machine problems assist supervisors in training operators on standard work.
1.Above 5 years of experience in non-standard automation equipment design wire harness/connectmanufacturing.
2. At least 2 years of experience in the automotive industry (Tier 1/Tier 2), familiar with automotive quality requirements.
3. Proficient in mechanical transmission, pneumatic components, sensselection.
4. Deep understanding of wire harness connectstructures, terminal crimping, assembly processes.
5. Familiar with IATF 16949 quality system ISO 14001 environmental management system standards.
6. Knowledge of EU CE standards related safety regulations.
7. Good English includeal writing, skill of AutoCAD, Creo MS-office