Since its establishment in 2003, Chongqing Yujiang Xingao Mould Co., Ltd. has taken the research and development of high-precision, long-life, and highly complex die-casting moulds as its corporate development purpose, and has continuously adjusted its technological development route in accordance with market changes. It has successively achieved outstanding results in die-casting moulds for automotive automatic transmission valve plates, ring gear intermediate plates, and since 2018, die-casting moulds for electric drive system die-castings of the three-electric system for new energy vehicles, strongly supporting the development of related industries.
The company has been rated by the China Die & Mould Industry Association as one of China's top ten die-casting mould enterprises for 10 consecutive years, and by the China Foundry Association as one of the top 20 die-casting mould enterprises. Since successfully developing a series of die-casting moulds for Australian DSI automatic transmission valve plates in 2010, it has developed more than 40 types of automatic transmission valve plate die-casting moulds for brands such as Ford USA, Changan Ford, BorgWarner, Shanghai Gear, General Motors, and Aisin, with cumulative mould production of more than 500 sets. The company has cumulatively developed nearly 200 varieties and more than 1,000 sets of die-casting moulds for key die-casting parts of automotive (including new energy vehicle) transmissions and die-casting parts of engine cylinder blocks and cylinder heads. Since 2018, it has successfully developed a total of more than 50 types and more than 500 sets of die-casting moulds for electric drive housings, the main die-casting parts of new energy electric drive systems. In recent years, the company has begun to engage in the development of die-casting moulds for automotive lightweight die-casting parts and has gained good market recognition.
The company currently has more than 160 employees, including more than 30 professional R&D personnel, most of whom have more than 10 years of experience in die-casting mould R&D. They are mainly engaged in front-end DFM design analysis of die-casting moulds, die-casting process system design and CAE analysis, mould structure design, manufacturing process development design and implementation, and R&D of mould material heat treatment and surface treatment, and are responsible for on-site verification and improvement of mould die-casting. Mould structure design adopts advanced CAD systems such as UG and Cero for full 3D design to ensure reliable structure. All die-casting process systems are verified by MAGMA analysis to ensure that the die-casting process system is reasonable and effective. Mould manufacturing uses excellent tooling and mould-specific systems such as Cimatron E CAM and POWER MILL to generate machining programs for each machine tool, ensuring mould manufacturing accuracy and efficiency.
The company currently has more than 140 professional mould-making pieces of equipment, valued at more than 150 million yuan, including 3-5 axis high-precision and high-efficiency metal cutting machine tools, special EDM and wire cutting equipment, vacuum quenching and surface treatment equipment for mould materials, coordinate measuring machines, scanners, and mould material testing equipment, etc. At present, it can produce 400 die-casting moulds for die-casting machines of 5000T (inclusive) and below annually, with an annual output value exceeding 250 million yuan. The products produced by mould die-casting involve multiple industries such as automobiles (including new energy), general engines, motorcycles, home appliances, and IT, and the product users are mainly in Europe, Asia, and the Americas.
In 2023, the company completed the digital factory transformation and upgrading of mould manufacturing. The company's operations have achieved real-time tracking and recording of the entire process from mould R&D to manufacturing, as well as supply chain and production resources, greatly improving the company's operating efficiency and quality. The company has always been committed to applying various professional and advanced die-casting mould design, manufacturing, quality, and management technologies. At the same time, it continuously carries out various management reforms and technological innovations, and adheres to high efficiency, low carbon, and green development as strategic goals, in order to continuously improve the company's competitiveness in the market and provide customers with more satisfactory services.
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